Ford Focus Service Manual: Instrument Panel and Console

Removal

Automatic transmission

1. Remove the selector lever. For additional information, refer to Section  307-05.
   

Manual transmission

1. Remove the gearshift lever. For additional information, refer to Section  308-06.
   

All vehicles

1. Depower the Supplemental Restraint System (SRS) . For additional information, refer to Section  501-20B.

1. Remove the SRS module.
   • Remove the 3 SRS module bolts.
   • Disconnect the electrical connectors.

1. Disconnect the park brake lever electrical connector.

1. Remove the 3 wire harness pin-type retainers.

1. Remove the LH and RH A-pillar trim panels and front scuff plate trim panels. For additional information, refer to Section  501-05.

1. Remove the RH and LH lower cowl trim panels.
   • Remove the 4 lower cowl trim panel retainers.

1. Remove the hood release handle.
   • Remove the hood release handle bolt.

1. Rotate the steering wheel to gain access to the upper steering column shaft-to-lower steering column shaft bolt.

1. Remove and discard the upper steering column shaft-to-lower steering column shaft bolt.

1. Rotate the steering wheel until the front wheels are in the straight-ahead position.

1. Remove the steering wheel. For additional information, refer to Section  211-04.

1. Detach the upper steering column shaft from the lower steering column shaft.

1. Remove the ground wire bolt and disconnect the 3 electrical connectors and the antenna cable located at the RH lower cowl.

1. Disconnect the blower motor electrical connector.
   • Remove the wire harness pin-type retainer from the heater core and evaporator core housing.

1. Lower the glove compartment door.
   • Open the glove compartment door.
   • Press the 2 glove compartment door retaining tabs and fully lower the glove compartment door.

1. Disconnect the electrical connector located on the heater core and evaporator core housing.

1. Close the glove compartment door.
   • Lift upward on the glove compartment door.
   • Press the 2 glove compartment door retaining tabs and fully close the glove compartment door.

1. Disconnect the Brake Pedal Position (BPP) sensor electrical connector.

1. Disconnect the 5 Smart Junction Box (SJB) electrical connectors and the LH bulkhead electrical connector.

1. Remove the lower ground wire bolt and disconnect the 3 electrical connectors at the LH lower cowl.

1. Remove the LH instrument panel side bolt cover.

1. Remove the LH instrument panel side bolt.

1. Remove the instrument panel upper cowl cover.

1. NOTICE: When removing the instrument panel upper bolt, care must be taken to prevent damage to the windshield.

   Remove the instrument panel upper cowl bolt.

1. Remove the LH and RH rear footwell duct connector pushpin retainers.

1. Remove the 6 LH and RH instrument panel support bracket bolts.

1. Remove the LH and RH instrument panel support brackets.

1. Remove the rear footwell duct extension.

1. Remove the 6 LH and RH instrument panel bolts.

1. NOTICE: To avoid damage to the instrument panel, an assistant is required when carrying out this step.

   Remove the instrument panel.

   • Transfer parts as needed.

Installation

All vehicles

1. NOTICE: To avoid damage to the instrument panel, an assistant is required when carrying out this step.

   NOTE:

   Make sure that all electrical connectors and wiring are correctly routed when installing the instrument panel.

   Install the instrument panel.
   • Install, but do not tighten, the 6 instrument panel side bolts.

1. NOTICE: When installing the instrument panel upper bolt, care must be taken to prevent damage to the windshield.

   Install the instrument panel upper cowl bolt.

   • Tighten to 9 Nm (80 lb-in).

1. Install the instrument panel upper cowl bolt cover.

1. Install the LH instrument panel side bolt.
   • Tighten to 25 Nm (18 lb-ft).

1. Install the LH instrument panel side bolt cover.

1. Tighten the 6 LH and RH instrument panel bolts.
   • Tighten to 25 Nm (18 lb-ft).

1. Install the rear footwell duct extension.

1. Install the LH and RH instrument panel support brackets.

1. Install the 6 LH and RH instrument panel support bracket bolts.
   • Tighten to 25 Nm (18 lb-ft).

1. Install the LH and RH rear footwell duct connector pushpin retainers.

1. Install the lower ground wire and bolt at the LH lower cowl.
   • Tighten to 10 Nm (89 lb-in).

1. Connect the 3 electrical connectors at the LH lower cowl.

1. Connect the 5 SJB electrical connectors and the LH bulkhead electrical connector.

1. Connect the BPP sensor electrical connector.

1. Lower the glove compartment door.
   • Open the glove compartment door.
   • Press the 2 glove compartment door retaining tabs and fully lower the glove compartment door.

1. Connect the electrical connector located on the heater core and evaporator core housing.

1. Close the glove compartment door.
   • Lift upward on the glove compartment door.
   • Press the 2 glove compartment door retaining tabs and fully close the glove compartment door.

1. Connect the blower motor electrical connector.
   • Install the wire harness pin-type retainer onto the heater core and evaporator core housing.

1. Install the ground wire and bolt located at the RH lower cowl.
   • Tighten to 10 Nm (89 lb-in).

1. Connect the 3 electrical connectors and the antenna cable located at the RH lower cowl.

1. Install the upper steering column shaft onto the lower steering column shaft.

1. Install the steering wheel. For additional information, refer to Section  211-04.

1. Install a new upper steering column shaft-to-lower steering column shaft bolt.
   • Tighten to 28 Nm (21 lb-ft).

1. Install the hood release handle.
   • Install the hood release handle bolt.

1. Install the RH and LH lower cowl trim panels.
   • Install the 4 lower cowl trim panel retainers.

1. Install the LH and RH A-pillar trim panels and front scuff plate trim panels. For additional information, refer to Section  501-05.

1. Install the 3 wire harness pin-type retainers.

1. Connect the park brake lever electrical connector.

1. Install the SRS module.
   • Install the 3 SRS module bolts.
   • Connect the electrical connectors.

1. Repower the SRS . For additional information, refer to Section  501-20B.

Manual transmission

1. Install the gearshift lever. For additional information, refer to Section  308-06.
   

Automatic transmission

1. Install the selector lever. For additional information, refer to Section  307-05.